INGRESS PROTECTION CHART

The ingress Protection (IP) for all low voltage enclosures up to 1000 V a.c. and 1500 V d.c. is defined in identical fashion by the standards BSEN 60529 - IEC 529 it comprises the letters IP followed by two character numerals:

The first character numeral - protection against solid substances indicates the degree of protection provided by the enclosure with respect to persons, also to the equiptment inside the enclosure.

IP Test Short Description Definition
0   non-protected Additional Protection Required. Intended for access by authorised personnel only
1 protected against solid objects greater than 50mm a large surface of the body, such as a hand (but no protecton against deliberate access) solid objects exceeding 50mm in diameter
2 protected against solid objects greater than 12,5mm Fingers or similar objects not exceeding 80mm in length; solid objects exceeding 12,5mm in diameterPrimarily designed for mounting on vertical walls.
3 protected against solid objects greater than 2,5mm Tools, wires, etc.... of diameter or thickness greater than 2,5mm; solid objects exceeding 2,5mm in diameter.For use on vertical walls or inaccessible horizontal areas.
4 protected against solid objects greater than 1,0mm Wires or strips of thickness greater than 1,0mm; solid objects exceeding 1,0mm in diameter.For use in most areas mounted vertically or inaccessible horizontal areas.
5 Partial dust protected Ingress or fine particles are not totally prevented but dust does not enter in sufficient quantity to interfere with satisfactory operation of the equipment.Designed for use in occasionally dusty areas.
6 dust-tight No ingress of dust. Designed for permanently very dusty areas.
N.B. The standard IP system gives no degree, or measure, of corrosion or weather proofing. Switchgear Systems LTD. would be happy to assist in the selection of the correct enclosure to suit specific applications.
The second character numeral protection against liquid substances indicates the degree of protection provided by the enclosure with respect to harmfull ingress of water; a third character may be used to indicate mechanical strength. An x signifies that no test has been carried out
IP Test Short Description Definition
0   non-protected Use in permanently dry areas
1 protected against dripping water Dripping water (vertical drops) shall have no harmful effect
2 Protected against dripping water up to 15° from vertical Vertically dripping water shall have no harmful effect when the approach at any angle up to 15° from the vertical.
3 Protected against sprinkling water up to 60% from vertical Water falling as a spray at an angle up to 60° from the vertical shall have no harmful effect
4 Protected against splashing water from any direction water splashed against the enclosure from any direction shall have no harmfull effect
5 Protected against direct jets (low pressure) of water from any direction Water projected by a nozzle at low pressure against the enclosure from any direction shall have no harmful effect
6 Protected against heavy seas and high pressure jets of water from any direction. Water from heavy seas or water projected in powerful jets from any direction shall not enter the enclosure in harmful quantities
7 Protected against the effect of temporary immersion Ingress of water in a harmful quantity shall not be possible when the enclosure is temporarily immersed in water to a depth of 15cm with a maximum head of 1 metre
8 Protected against submersion to a depth to be agreed between customer and supplier The equipment is suitable for continuous submersion in water under conditions, which shall be specified by the manufacturer in consultation with the customer.

DEGREE OF PROTECTION OF ENCLOSURES

The degree of protection provided by an enclosure is indicated by the IP code in the following way -

For example, an enclosure with an index IP20 would provide protection against solid bodies greater than 12mm but offer no protection against water; however an index IP31 would provide protection against solid bodies greater than 2.5mm and in addition against vertically dripping water.

Sometimes the letter 'X' is used in place of the first or second numeral to indicate that tests have not been made or are not considered relevant. For example IP4X provides protection against a 1mm probe but has not been tested for the ingress of water.

SHORT-CIRCUIT WITHSTAND

The British Standard requires the manufacturer to state the following:

For a panel having incoming device, offering over current protection e.g. fuses

  • The maximum allowable value of prospective short-circuit current at the terminals of the incoming fuse.

For a panelboard where a short-circuit protective device is not incorporated in the incoming unit (Main Isolator or Terminals) -

  • The rated short-time withstand current
  • The rated peak withstand current
  • The withstand time period if different from one second

 

Internal Seperation

The internal seperation of assemblies is described in the British Standard BS EN 60439 and is concerned with three requirements, which can be met by the suitable arrangement of barriers or partitions.

  • Protection against contact with live parts belonging to adjacent functional units.
  • Limitations of the possibility of initiating and spreading of arcing faults
  • Prevention of the passage of solid foreign bodies from one unit of an assembly unit.

Form numbers are given to some typical forms of seperation -

Form 1 - No seperation
Form 2 - Seperation of bus-bars from the functional units
Form 3 - Seperation of bus-bars from the functional units and seperation of all functional units from one to another, but not their outgoing terminals.
Form 4 - Seperation of bus-bars from the functional units and seperation of all functional units from one another including their outgoing terminals.

 

Fuse - Cobination Units - BS EN 60947-3

Many people are attracted to fuse-combination units by their simplicity in application and their reliability in operation. They are particularly usefull for use on very high prospective fault level systems where the high energy limiting characteristic of the HRC fuse can be effectively utilised. In the past fuse-combination untis came in two forms -

The definitions of these two basic types of fuse combination units have now been extended to include units suitable for making, breaking and isolation and units which are only suitable for providing isolation for maintenance work.
Definition Symbol Function
Switch-Fuse Making & Breaking current
Disconnector-Fuse Isolating
Switch-Disconnector-Fuse Making, Breaking & Isolating
Fuse-Switch Making & Breking current

Fuse-Disconnector

Isolating
Fuse-Switch-Disconnector Making, Breaking & Isolating

However, in order to keep the selection of fuse-combination untits as simple as possible, Switchgear Systems LTD. offer a range of high performance double break switch switch-fuses, which also satisfy the isolating requirement of the British standard. These are correctly shown as and defined as a Switch-Disconnector-Fuse.

 

Switch disconnectors and switch disconnector fuses - BSEN 60947-3. A range of switch disconnectors (isolators) and switch disconnector fuses are available for use on lower current ratings from 20A to 125A, these switches are rated at AC-22 and provide a cost effective alternative to the fuse combination switch especially where the utilisation catagory AC-23 is not required. ie; mixed resistive and inductive loads.

 

Utilisation categories

utilisation categories are not new but they are important because they help the designer or specifier identify the correct unit for a particular application.

The designation of the utilisation category i made up up of three parts:

(1) The prefix ac or dc, which indicates the nature of the current.
(2) The two digit number, which indicates the type of application the unit is suitable for -

20 Connecting and disconnecting under no-load.
21 Switching of resistive loads.
22 Switching of mixed resistive and inductive loads.
23 Switching of highly inductive loads.
(3) The suffix A or B, which indicates whether the unit is suitable for frequent or infrequent operation.

A - frequent operation
B - infrequent operation

For example a fuse-combination unit feeding a 400V ac of mixed resistive and inductive loads which would need to be operated frequently would require a minimum utilisation category of AC-22A.

If the load was highly inductive, i.e. motor loads, then the minimum utilisation category would be AC-23A

Generally, category AC-23 does not cover the switching of capacitors. For this application it is essential that full details are presented to Switchgear Systems LTD. who will then specify the correct device.

 

Motor Power Circuit Protection

Fuse-combination units can be used very effectively for motor power circuit protection, the energy limiting HRC fuse offering very good protection to its associated starter. Category AC-23A should be specified for this duty. Special motor circuit protection fuse links are available which eliminate the need to fit a larger bodied fuse just to take care of the starting current of the motor.

The protection of motor power circuits should not be confused with the direct switching of a single motor. If a fuse-combination unit is required to perform this functionthen it must comply with the requirements of Appendix A of BS EN 60947-3 which makes provision for different utilisation categories for this application.